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Cummins/Onan CFP11E — Coolant Pump/Alternator Belt Replacement

Repair & overhaul

For the Cummins/Onan CFP11E, from the Cummins/Onan operator's manual.

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Before you start

  • Do not roll a belt over the pulley or pry it on with a tool

Procedure

  1. Remove the belt guard.
  2. Use a 3/8" drive ratchet or breaker bar to rotate the tensioner arm away from the belt and remove the belt.
  3. Check the belt tensioner cap screw torque per the Torque Tables.
  4. Check the tensioner arm, pulley, and stops for cracks; replace tensioner if cracked.
  5. Verify tensioner arm stop is not in contact with the spring casing stop.
  6. Check the tensioner bearing spins freely with no binding, eccentric motion, or end-play.
  7. Inspect clearance between tensioner spring case and arm; replace as an assembly if clearance exceeds 3 mm (0.12 in).
  8. Rotate the tensioner away from the belt area and install the replacement drive belt.
  9. Check that the belt is centered on the tensioner pulley.
  10. Reinstall the belt guard.

Tools required

  • 3/8" drive ratchet or breaker bar Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • tensioner clearance limit 3 mm (0.12 in)

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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