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Cummins/Onan — Carburetor Main Jet and Idle Adjustment

Adjustments · Carburetor, gasoline

From a Cummins/Onan operator's manual covering: 4.0CCK, 4.0CCK-3CR, 5.0 CCK, 5.0CCK, 5.0CCK-3CR, 5.0CCK-3R. Check it applies to your exact model before use.

Applies to: Cummins/Onan 4.0CCK, Cummins/Onan CCK engine

Procedure

  1. Make all adjustments with the engine at normal operating temperature.
  2. For main jet, connect a full or nearly full load; turn main adjusting needle out about two full turns.
  3. Turn needle in slowly until engine begins to lose power and speed, then out slowly until engine runs smoothly at full power and speed.
  4. If hunting occurs, open main adjusting needle a little more (no more than 1/2 turn beyond maximum power).
  5. For idle jet, with no load, turn needle in until engine loses considerable speed, then out until engine runs smoothly.

Tools required

  • Carburetor adjustment wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Float level dimension 5/16 in

Full service-parts list: Cummins/Onan 4.0CCK →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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