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Cummins/Onan — Carburetor Final Adjustment (gasoline)

Adjustments

From a Cummins/Onan service manual covering: 2.5A, 2.5L, 2.7 AJ, 4.0CCK, 6.0CCKB, 6.5 NH, JC - 3CR / 96 T. Check it applies to your exact model before use.

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Before you start

  • Valves may be damaged by turning them in too far.

Procedure

  1. Turn main fuel valve in until engine misses (lean), then out past smooth until uneven (rich); set to mid-point.
  2. Hold engine at idle and set low speed adjustment screw until a fast idle of 1200 rpm is obtained.
  3. Turn idle adjustment valve in (lean) and out (rich) until engine idles smoothly.
  4. Reset low speed adjustment screw so engine idles at 1200 rpm.
  5. Release throttle; engine should accelerate without hesitation, readjust main fuel valve if not.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Idle speed 1200 rpm
  • Do not open main fuel valve more than 1/2 turn beyond maximum power point

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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