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Cummins/Onan — Carburetor Disassembly

Repair & overhaul

From a Cummins/Onan service manual covering: 4.5 MCE, 5.0 MCE, 6.5 MCE. Check it applies to your exact model before use.

Applies to: Cummins/Onan 4.5 MCE, Cummins/Onan 5.0 MCE, Cummins/Onan 6.5 MCE, Cummins/Onan MCE engine

Before you start

  • Most parts cleaning solutions are flammable.

Procedure

  1. Disconnect fuel line, governor rod, breather tube, vacuum lines and choke wires.
  2. Unbolt carburetor from intake manifold.
  3. Disconnect choke links and remove carburetor adapter.
  4. Remove throttle and choke plate retaining screws and pull out shafts.
  5. Remove main and idle mixture screws.
  6. Separate fuel bowl from upper section.
  7. Note float assembly positions before sliding out retaining pin.
  8. Unscrew needle valve seat.

Full service-parts list: Cummins/Onan 4.5 MCE →, Cummins/Onan 5.0 MCE →, Cummins/Onan 6.5 MCE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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