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Cummins/Onan — Carburetor Assembly (Gasoline and Gas-Gasoline Only)

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Forcing mixture adjustment screws tight will damage the needle and seat. Turn in only until light tension is felt.

Procedure

  1. Install throttle shaft and plate using new screws and lockwashers; bevel mated to body.
  2. On plates marked C, install with mark toward idle port; center plate by tapping with small screwdriver.
  3. Install choke shaft and plate, center in same manner as throttle plate.
  4. Install fuel inlet valve seat and valve.
  5. Install float, float pin, and float spring (begin Spec H); center pin so float bowl does not ride against it.
  6. Check float level with carburetor casting inverted (see Figure 18).
  7. Install main and idle mixture screw assemblies; turn in until lightly seated, then out specified turns.
  8. Install choke assembly.

Specs & values

  • Float level: CCK/CCKA 1/4 inch (6.3 mm) with styrofoam float; CCKB Begin Spec H 1-3/16 inch (32-48 mm); CCKB prior to Spec H 11/64 inch (4.7 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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