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Cummins/Onan — Camshafts - Installation

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • The crankshaft must remain in the freewheeling position until camshafts are installed and valve clearance checked/adjusted.
  • Camshaft seal gaps must be at 12 o'clock or damage to engine may occur.

Procedure

  1. Rotate crankshaft counterclockwise to 9 o'clock freewheeling position.
  2. Lubricate camshafts with clean engine oil and position in neutral on cylinder head.
  3. Position camshaft seal gaps at 12 o'clock.
  4. Install camshaft caps, oil tube and bolts. Tighten: 8 Nm; 45 degrees.
  5. Loosen camshaft cap bolts, then tighten again: 8 Nm; 45 degrees.
  6. Confirm valve tappet clearances within specification; adjust with correct size tappets if needed.
  7. Remove oil tube bolts, rotate camshafts to TDC, install camshaft holding tools 303-1248 and chain tensioner hold down 303-1530.
  8. Rotate crankshaft clockwise 60 degrees to TDC (crankshaft dowel pin at 11 o'clock).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Camshaft cap bolts: 8 Nm; 45 degrees

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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