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Cummins/Onan — Brush Contact - Cleaning Commutator and Slip Rings

Maintenance

From a Cummins/Onan owner's manual covering: 1.5UF-232S, 10.0UF-150S, 12.0UF-3S, 12.0UF-4S, 15.0UB-150S, 15.0UF-3S/104, 2.0UF-125S, 2.0UF-232S/32, 2.0UG-1S/135, 2.5UF-1S, 2.SUD-IS, 2.SUD-IS/ID…. Check it applies to your exact model before use.

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Before you start

  • Brush dust may cause a short circuit if not removed.

Procedure

  1. Remove the end bell cover to reach brushes, commutator and slip rings.
  2. Hold #00 sandpaper flat against the commutator or slip ring while the generator operates.
  3. Use a flat wooden stick with light pressure.
  4. Never use emery or carborundum cloth or paper.
  5. Wipe or blow out accumulations of brush dust.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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