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Cummins/Onan — Brush Block and Slip Rings

Maintenance · Brush Holder Assembly

From a Cummins/Onan service manual covering: P4500, P5000E, P5000e. Check it applies to your exact model before use.

Applies to: Cummins/Onan P4500

Before you start

  • Connect the blue wire lead to the positive (+) side of the brush holder.

Procedure

  1. Remove the end cap and the brush block mounting screw, then remove the brush block.
  2. Check the brush for length, wear, or other defect; replace if less than 5 mm (0.20 in).
  3. Visually inspect the slip rings for dust, rust, or damage; wipe with a clean lint-free cloth if necessary.
  4. If rusted or damaged, remove the rotor and rub with fine emery cloth.

Specs & values

  • Replace brush if length is less than 5 mm (0.20 in)

Full service-parts list: Cummins/Onan P4500 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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