Cummins/Onan — Breaker Points and Condenser Replacement
Repair & overhaul · Ignition breaker points
From a Cummins/Onan service manual covering: 2.5 MAJB-53BR, 2.5 MAJB-53CR, 3.0 MAJB-1R. Check it applies to your exact model before use.
Applies to: Cummins/Onan MAJ, Cummins/Onan MAJB engine
Before you start
- Make adjustments with engine static and cold
Procedure
- Disconnect the negative (-) battery cable at the battery terminal.
- Remove the breaker box cover clip and lift off the cover.
- Remove the condenser mounting screw, disconnect the condenser and ignition lead wires, and lift out the condenser.
- Remove the breaker points mounting screws and lift out the breaker point assembly.
- Replace the condenser and point assembly.
- Adjust the points as described in the adjustment procedure.
- Replace the breaker box cover, spark plugs, and spark plug leads.
- Connect the negative (-) battery cable to the negative battery terminal.
Tools required
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Full service-parts list: Cummins/Onan MAJ →
Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.