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Cummins/Onan — Breaker Points Adjustment

Adjustments · Ignition breaker points

From a Cummins/Onan service manual covering: 2.5 MAJB-53BR, 2.5 MAJB-53CR, 3.0 MAJB-1R. Check it applies to your exact model before use.

Applies to: Cummins/Onan MAJ, Cummins/Onan MAJB engine

Before you start

  • Disconnect battery ground cable before servicing

Procedure

  1. Disconnect the negative (-) battery cable at the battery terminal.
  2. Remove the breaker box cover.
  3. Disconnect the breaker box control and magneto leads.
  4. Connect an ohmmeter or continuity tester to the hot and ground sides of the breaker points.
  5. Remove the spark plugs and turn the rotor through-bolt clockwise until the points begin to open.
  6. Adjust the points to open when the flywheel timing mark aligns with the 25 degree mark on the gear case cover.
  7. Replace the point box cover, spark plugs, and spark plug leads.
  8. Connect the negative (-) battery cable to the negative battery terminal.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Timing 25 deg BTC
  • Adjust with engine static and cold

Full service-parts list: Cummins/Onan MAJ →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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