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Cummins/Onan — Breaker Point Replacement/Adjustment

Adjustments · breaker point ignition

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Make ignition adjustments with the engine cold and at rest. Do not file the points.

Procedure

  1. Disconnect the negative (-) battery cable at the battery terminal.
  2. Remove the breaker box cover clip and lift off the cover.
  3. Remove the spark plugs; turn the rotor through-bolt clockwise until the point gap is widest.
  4. Disconnect the ignition lead wire at screw A.
  5. Remove the point mounting screws (B) and lift out the point assembly; replace it.
  6. Adjust setscrew C to the specified gap using a flat thickness gauge.
  7. Replace the point box cover, spark plugs, and spark plug leads.
  8. Connect the negative (-) battery cable.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Breaker point gap 0.016 in (0.41 mm)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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