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Cummins/Onan — Bleeding Fuel System (Begin Spec S)

Maintenance · Diesel fuel system

From a Cummins/Onan service manual covering: 2.5A, 2.5L, 2.7 AJ, 4.0CCK, 6.0CCKB, 6.5 NH, JC - 3CR / 96 T. Check it applies to your exact model before use.

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Before you start

  • If the camshaft pump lobe is up, crank engine one revolution to permit hand priming.
  • Return priming lever inward to disengaged position when finished.

Procedure

  1. Disconnect the fuel return line.
  2. Operate the hand priming lever on the diaphragm fuel transfer pump until no air bubbles flow from the return line fitting.
  3. Reconnect the fuel return line.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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