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Cummins/Onan — Battery Electrolyte Dilution for Hot Locations

Maintenance

From a Cummins/Onan operator's manual covering: 250DFT-57R8, 300DFT-4R8, 300DFT-4XR8, 300DFT-5DR8, 300DFT-6DR8, 300DFT-7XR8, 300DFT-9XR8. Check it applies to your exact model before use.

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Before you start

  • Avoid skin or clothing contact with electrolyte. Dispose safely.

Procedure

  1. Fully charge the battery.
  2. With battery still on charge, draw off electrolyte above plates in each cell using hydrometer or filler bulb.
  3. Refill each cell with distilled water to normal level.
  4. Continue charging for 1 hour at 4- to 6-ampere rate.
  5. Test each cell. If specific gravity still above 1.225, repeat steps 2-4 until reading is 1.225.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Specific gravity 1.275 at full charge; dilute to 1.225
  • Charge rate 4-6 amperes

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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