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Cummins/Onan — Battery Electrolyte Dilution for High Temperature

Maintenance

From a Cummins/Onan operator's manual — check it applies to your exact model before use.

Applies to: Cummins/Onan EC series

Before you start

  • Do not bring open flame or burning cigarette near battery during charging.

Procedure

  1. Fully charge battery.
  2. While on charge, draw off electrolyte above plates in each cell.
  3. Refill each cell with pure distilled water to recommended level.
  4. Continue charging one hour at 4 to 6 ampere rate.
  5. Test each cell with hydrometer; repeat steps 2-4 until fully charged reading is not over 1.225.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Normal 1.275 specific gravity
  • Diluted 1.225 specific gravity
  • 4 to 6 ampere charge rate

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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