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Cummins/Onan — Battery Check (BT1)

Maintenance

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAQ, Cummins/Onan HDKAR

Before you start

  • Ignition of explosive battery gases can cause severe personal injury; keep ignition sources away.

Procedure

  1. Check battery charge condition with a hydrometer.
  2. Electrolyte specific gravity should be about 1.260 for a fully charged battery at 80 F (27 C).
  3. If not, add distilled water to keep electrolyte at proper level, then recharge the battery.
  4. If the battery will not recharge, replace it.
  5. If battery loses excess water, charge rate may be too high; if charge not maintained, rate may be too low.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Electrolyte specific gravity about 1.260 at 80 F (27 C)

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAQ →, Cummins/Onan HDKAR →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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