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Cummins/Onan — Batteries, Hot Location - Electrolyte Adjustment

Maintenance · Battery

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Avoid skin or clothing contact with electrolyte; dispose safely.

Procedure

  1. Fully charge the battery.
  2. With battery on charge, draw off all electrolyte above plates in each cell using hydrometer or filler bulb. Do not pour off.
  3. Refill each cell with approved water to recommended level.
  4. Continue charging for 1 hour at 4 to 6 ampere rate.
  5. Test each cell. If specific gravity still above 1.225, repeat steps 2-4 until reading is 1.225.

Tools required

  • hydrometer or filler bulb Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • specific gravity 1.225

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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