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Cummins/Onan — Auxiliary Contact Removal and Installation (30-60 Ampere)

Repair & overhaul

From a Cummins/Onan service manual covering: LT 100, LT 150, LT 200, LT 260, LT 30, LT 60. Check it applies to your exact model before use.

Applies to: Cummins/Onan TGHAA

Before you start

  • AC power within the cabinet presents an electrical shock hazard. Disconnect all sources of AC power from the transfer switch before servicing.

Procedure

  1. If an ohmmeter check indicates a faulty contact, remove the auxiliary contact by sliding the locking tab up and sliding the auxiliary contact off the contactor.
  2. Slide the new auxiliary contact into the track on the contactor until a click is heard indicating the latch is engaged.
  3. Transfer the leads from the old auxiliary contact to the new one.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan TGHAA →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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