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Cummins/Onan — Automatic Transfer Switch Test

Testing & diagnosis · Automatic transfer switch and control

From a Cummins/Onan service manual — check it applies to your exact model before use.

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Before you start

  • Use care when opening cabinet door. High voltages within cabinet present a serious electrical shock hazard.

Procedure

  1. Turn the Source Select switch to the normal source and move the bypass switch handle to the normal source position; release the Source Select switch.
  2. Turn the key-operated Drawout Release switch, turn the drawout crank handle counterclockwise until the test light comes on, then release the switch.
  3. Move the Test/Normal/Retransfer switch to TEST; generator set should start after start time delay and assume load after transfer time delay.
  4. At completion, move the Test/Normal/Retransfer switch to NORMAL; load retransfers after retransfer time delay and generator set stops after stop time delay.
  5. Turn the Drawout Release switch and turn the drawout crank handle clockwise to the limit of its rotation.
  6. Release the Drawout Release switch and push the Reset button.
  7. Move the bypass switch handle to the automatic position to return transfer switch to automatic operation.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Load does not actually transfer to generator set during this test

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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