Home›Repair guides›Cummins/Onan›Assemble the fuel transfer pump

Cummins/Onan — Assemble the fuel transfer pump

Repair & overhaul

From a Cummins/Onan service manual covering: 205D3A, 3DJA, 3DJA-1E2236, 3DJA-3E2236. Check it applies to your exact model before use.

Applies to: Cummins/Onan DJA engine

Procedure

  1. Soak new diaphragm in fuel before assembling.
  2. Insert diaphragm spring and soaked diaphragm into pump body.
  3. Insert link and rocker arm; hook over diaphragm pull rod.
  4. Drive in rocker arm pin with priming lever in lowest position.
  5. Compress rocker spring and install between body and rocker arm.
  6. Insert valve cages, gaskets and valve cover plate.
  7. Assemble cover to body with notch marks lined up.
  8. Push rocker arm full stroke to flex diaphragm, then tighten cover screws.

Specs & values

  • Priming lever must be in lowest position when installing rocker arm.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Cummins/Onan repair guides →