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Cummins/Onan — Air Compressor (Single Cylinder) - Replace (04-15)

Repair & overhaul

From a Cummins/Onan service manual covering: K 19, K19, KTA19, KTA19-M, KTA19G2, KTTA19, Kt19. Check it applies to your exact model before use.

Applies to: Cummins/Onan K 19, Cummins/Onan Kt19, Cummins/Onan K19 engine

Before you start

  • This assembly weighs more than 23 kg [50 lb]. Handle securely to avoid dropping.
  • Do not tighten any capscrews until the support bracket is aligned.

Procedure

  1. Drain the cooling system (01-06).
  2. Disconnect the coolant lines from the air compressor.
  3. Remove the air inlet and outlet connections.
  4. Remove the fuel pump (05-11).
  5. Remove the air compressor support mounting capscrews.
  6. Remove the four capscrews and nuts; remove the air compressor and spline coupling; discard the gasket.
  7. Install the spline coupling, gasket and compressor.
  8. Install the four capscrews and two nuts; keep capscrew loose.
  9. Install the two bracket capscrews; the support bracket must be flat against the block.
  10. Tighten the compressor to accessory drive capscrews to 45 N·m [35 ft-lb] and bracket to block capscrews to 45 N·m [35 ft-lb].
  11. Tighten the bracket to compressor capscrew to 45 N·m [35 ft-lb].
  12. Install the fuel pump, air inlet/outlet connections, coolant lines, fill the cooling system and check for leaks.

Specs & values

  • Capscrews 45 N·m [35 ft-lb]

Full service-parts list: Cummins/Onan K 19 →, Cummins/Onan Kt19 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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