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Cummins/Onan — Adjust Valve Clearance (Two-Cylinder Engine)

Adjustments · Cylinder head / valves

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan DJB engine

Before you start

  • Adjust with engine at room temperature (approximately 75F); allow at least two hours cooling

Procedure

  1. Turn flywheel until the cylinder is on its compression stroke.
  2. Line up the TC mark on the flywheel with the timing pointer, then turn clockwise an additional 10 to 45 degrees.
  3. Check the cylinder head bolt torque.
  4. Using a feeler gauge, check clearance between rocker arm and valve; adjust with the lock nut.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • See Table 4 valve clearances: DJB prior Spec D 0.004 in; DJB begin Spec D intake 0.009 / exhaust 0.007 in; DJC intake 0.009 / exhaust 0.007 in

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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