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Cummins/Onan — Adjust valve clearance - Four-Cylinder J-Series engines

Adjustments · Valve train / rocker arms

From a Cummins/Onan service manual covering: 10.0JC, 12.5JC, 15.0JC, 4.0JB, 5.0JB, 6.0JB, 6.1JB, 7.5JB, 7.6JB. Check it applies to your exact model before use.

Applies to: Cummins/Onan 10.0JC, Cummins/Onan 12.5JC, Cummins/Onan 15.0JC, Cummins/Onan 5.0JB, Cummins/Onan 6.0JB, Cummins/Onan 6.1JB, Cummins/Onan 7.5JB, Cummins/Onan 7.6JB, Cummins/Onan JB engine, Cummins/Onan JC engine

Before you start

  • Early model four-cylinder engines do not have a BC mark on the flywheel

Procedure

  1. Adjust valve clearance in firing order (1-2-4-3) sequence
  2. Set timing for number 1 cylinder and adjust the valve clearance
  3. Turn flywheel clockwise 180 degrees for number 2 cylinder (between 10 and 45 degrees past BC mark)
  4. Adjust valve clearance for number 2 cylinder
  5. Turn flywheel clockwise 180 degrees for number 4 cylinder (between 10 and 45 degrees past TC mark)
  6. Adjust valve clearance for number 4 cylinder
  7. Turn flywheel clockwise 180 degrees for number 3 cylinder (between 10 and 45 degrees past BC mark)
  8. Adjust valve clearance for number 3 cylinder

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Firing order 1-2-4-3

Full service-parts list: Cummins/Onan 10.0JC →, Cummins/Onan 12.5JC →, Cummins/Onan 15.0JC →, Cummins/Onan 5.0JB →, Cummins/Onan 6.0JB →, Cummins/Onan 6.1JB →, Cummins/Onan 7.5JB →, Cummins/Onan 7.6JB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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