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Cummins/Onan 6.5NH - 3CR / 6000 A — Piston and Connecting Rod Removal

Repair & overhaul · Pistons and connecting rods

For the Cummins/Onan 6.5NH - 3CR / 6000 A, from the Cummins/Onan service manual.

Applies to: Cummins/Onan NH engine

Before you start

  • Be careful not to scratch the crankpin or cylinder wall when removing these parts.

Procedure

  1. If there is a noticeable wear ridge at the top of each cylinder, remove it before removing the pistons.
  2. Turn the crankshaft until a piston is at the bottom of the stroke.
  3. Remove the nuts from the connecting rod bolts.
  4. Lift the rod bearing cap from the rod.
  5. Push the rod and piston assembly out the top of the cylinder with the handle end of a hammer.
  6. Keep the connecting rod bearing caps and bearings with their respective rods.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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