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Cummins/Onan 6.3 NHEL / 6.5 NH — Choke Pull-off Diaphragm Adjustment

Adjustments

For the Cummins/Onan 6.3 NHEL / 6.5 NH, from the Cummins/Onan service manual.

Applies to: Cummins/Onan NHEL

Procedure

  1. Remove the complete air filter assembly to provide access to the choke plate.
  2. Disconnect diaphragm hose from intake manifold and apply 4 to 18 inches (102 to 457 mm) Hg vacuum to the diaphragm.
  3. Apply light finger pressure against the choke lever to take up all freeplay in the pull-off linkage.
  4. Check alignment of diaphragm stem, pull-off linkage, and slot in choke lever; correct as required.
  5. Measure distance between choke plate and bottom of carburetor; bend diaphragm mounting bracket to obtain 0.39 to 0.43 inches (9.9 to 10.9 mm) clearance.
  6. Move choke lever back and forth to check for free movement; verify choke does not bind or stick.
  7. Remove vacuum supply from diaphragm and install filter assembly on carburetor.

Tools required

  • Vacuum source (4 to 18 inches Hg) Amazon
  • Measuring gauge Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 0.39 to 0.43 inches (9.9 to 10.9 mm) clearance

Full service-parts list: Cummins/Onan NHEL →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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