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Cummins/Onan 6.0 NH-1R/9500 / 6KW Power Drawer — Flywheel Removal

Repair & overhaul

For the Cummins/Onan 6.0 NH-1R/9500 / 6KW Power Drawer, from the Cummins/Onan service manual.

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Before you start

  • Do not remove the screw completely since it acts as a restrainer when the flywheel snaps loose.
  • Do not use a screwdriver or pry behind the flywheel against the gear case.

Procedure

  1. Loosen and turn flywheel mounting screw outward about two turns.
  2. Install puller bar (Onan No. 420-0100) on flywheel.
  3. Turn puller bar bolts alternately until wheel snaps loose on shaft.
  4. Unscrew puller, remove flywheel mounting screw and washer, pull flywheel off shaft.

Tools required

  • Onan No. 420-0100 puller bar Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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