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Cummins/Onan 5MDKAU — Adjusting V-Belt Tension

Adjustments · V-belt / raw water pump

For the Cummins/Onan 5MDKAU, from the Cummins/Onan service manual.

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Before you start

  • Accidental or remote starting can cause severe personal injury or death

Procedure

  1. Disconnect the negative battery cable.
  2. Remove the front and top access doors, and side panel if needed.
  3. Loosen both pump bolts so the pump can pivot.
  4. Pivot the pump out to tighten belt tension and tighten the tension adjusting bolt.
  5. Check deflection of 0.4 inch (10 mm) with 20 pounds (10 kg) applied at mid-span.
  6. Tighten the bolts, reassemble panels and doors, reconnect battery cables.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Deflection 0.4 inch (10 mm) with 20 pounds (10 kg)

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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