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Cummins/Onan 5MDKAU — Adjusting High-Idle Speed

Adjustments · governor actuator

For the Cummins/Onan 5MDKAU, from the Cummins/Onan service manual.

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Before you start

  • Keep hands away from the engine belt and pulleys
  • Actuator could overheat if the battery is left on more than 10 minutes

Procedure

  1. Adjust the speed control lever stop.
  2. Measure engine speed with a strobe or injector clamp-on type tachometer.
  3. Disconnect actuator leads and connect a 12 volt battery to the actuator terminals using a battery switch.
  4. Switch the battery on, start the genset, measure engine speed and stop the engine.
  5. Readjust speed if not between 3300 and 3400 rpm.
  6. Run clamping screw in until snug, back it out 1-1/2 turns and set the lock nut.

Tools required

  • strobe or injector clamp-on type tachometer Amazon
  • battery switch Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • High-idle speed 3300 - 3400 rpm
  • Initial adjustment: screw head 3/4 inch (19 mm) from base

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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