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Cummins/Onan 4.0 BF-1R/9500 — Testing Field Windings

Testing & diagnosis

For the Cummins/Onan 4.0 BF-1R/9500, from the Cummins/Onan service manual.

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Procedure

  1. For grounds test, disconnect all field leads and use a 120 volt series test lamp set
  2. Touch one prod to F1 (+) and the other to the frame; lamp should not light
  3. If lamp lights, field is grounded and must be replaced; test F2 lead the same way
  4. For open test, use an ohmmeter or 120 volt test lamp set
  5. Connect ohmmeter to F1 (+) and F2 (-); resistance should read 28.8 ohms (+/-3%) at 70 F
  6. Using test lamp set, touch prods to F1 and F2; lamp should light; if not, field winding is open

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 28.8 ohms +/-3% at 70 F

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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