Home›Repair guides›Cummins/Onan›Testing Battery Charging System

Cummins/Onan 4.0 BF-1R/9500 — Testing Battery Charging System

Testing & diagnosis

For the Cummins/Onan 4.0 BF-1R/9500, from the Cummins/Onan service manual.

Browse Cummins/Onan generators & specs →

Before you start

  • Charging system tests require a fully charged battery

Procedure

  1. Battery voltage - unit not running: should be 12 VDC
  2. Battery voltage after unit running 3 to 5 minutes: 13.6 to 14.7 VDC
  3. Ohmmeter reading from stator output (unit not running): .2 to .6 ohms
  4. Measure AC stator output voltage with unit running: 28 VAC

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 12 VDC
  • 13.6 to 14.7 VDC
  • .2 to .6 ohms
  • 28 VAC

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Cummins/Onan repair guides →