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Cummins/Onan 4.0 BF-1R/9500 — Cylinder Head Removal, Cleaning and Torque

Maintenance · Cylinder heads

For the Cummins/Onan 4.0 BF-1R/9500, from the Cummins/Onan service manual.

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Before you start

  • Do not remove heads when they are hot; warpage may occur.

Procedure

  1. Use a 1/2 inch socket wrench to remove cylinder head nuts and lift heads off.
  2. Clean out all carbon deposits without damaging outer sealing edges.
  3. Use new head gaskets and clean head and block surfaces thoroughly.
  4. Place heads in position and tighten nuts in sequence: 5 ft-lb, then 10 ft-lb, up to 14-16 ft-lb.
  5. Recheck torque before engine has run a total of 50 hours.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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