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Cummins/Onan 3100 series — Testing the Exciter Stator

Testing & diagnosis

For the Cummins/Onan 3100 series, from the Cummins/Onan service manual.

Applies to: Cummins/Onan GGKD

Procedure

  1. Measure winding resistance with a Wheatstone bridge or digital ohmmeter.
  2. Replace the stator if winding resistance is not as specified in Table 6-1.
  3. Disconnect the exciter stator leads from terminals X and XX.
  4. Measure resistance between either lead and the stator laminations.
  5. Replace the stator if insulation resistance is less than 1 megohm (1,000,000 ohms).

Tools required

  • Wheatstone bridge or digital ohmmeter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Insulation resistance must be at least 1 megohm

Full service-parts list: Cummins/Onan GGKD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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