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Cummins/Onan 3100 series — Surge Suppresser Testing and Replacement

Testing & diagnosis · Rotating rectifier assembly

For the Cummins/Onan 3100 series, from the Cummins/Onan service manual.

Applies to: Cummins/Onan GGKD

Procedure

  1. Remove the suppresser.
  2. Replace the suppresser if it appears to have overheated.
  3. Replace the suppresser if ohmmeter readings indicate less than infinite resistance in both directions.
  4. Torque the terminals to 24 in-lbs (2.7 Nm) when reassembling.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Terminals 24 in-lbs (2.7 Nm)

Full service-parts list: Cummins/Onan GGKD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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