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Cummins/Onan 3100 series — Circuit Board Removal/Replacement

Maintenance · PCC circuit board

For the Cummins/Onan 3100 series, from the Cummins/Onan service manual.

Applies to: Cummins/Onan GGKD

Before you start

  • Electrostatic discharge will damage circuit boards.
  • Accidental starting of the generator set while working on it can cause severe personal injury or death.

Procedure

  1. Wear a grounding wrist strap; attach clip to a non-painted surface of the control box.
  2. Turn off or remove AC power from the battery charger.
  3. Remove the negative (-) battery cable from the set starting battery.
  4. Disconnect harness connectors; remove and replace the circuit board.
  5. Recalibrate per Table 5-1 for the circuit board replaced.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Cummins/Onan GGKD →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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