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Cummins/Onan 305CCK / 5CCK — Tappet Adjustment

Adjustments · Valve tappets

For the Cummins/Onan 305CCK / 5CCK, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan 5CCK

Procedure

  1. Remove valve covers.
  2. Crank engine slowly by hand until left-hand intake valve opens and closes.
  3. Continue about 1/4 turn until flywheel mark and TC mark on gear cover align.
  4. Adjust each valve clearance so thinner gauge passes freely and thicker gauge does not.
  5. Turn adjusting screw as needed; screw is self-locking.
  6. For right cylinder, crank one complete revolution until marks align and repeat adjustment.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Intake valve tappet clearance 0.015 to 0.017 inch at 70°F.
  • Exhaust valve tappet clearance 0.015 to 0.017 inch at 70°F.

Full service-parts list: Cummins/Onan 5CCK →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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