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Cummins/Onan 3.6MKY / 4MKY — Rotor Bearing Replacement

Repair & overhaul

For the Cummins/Onan 3.6MKY / 4MKY, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 3.6MKY, Cummins/Onan 4MKY

Before you start

  • Do not heat rotor bearing for removal or installation.

Procedure

  1. Measure and record the distance between the bearing and the collector ring assembly.
  2. Use a small puller or arbor press to remove the bearing; cover the rotor shaft end with a steel plate.
  3. Inspect the rotor shaft for dirt or corrosion; clean with emery cloth if necessary.
  4. Place the rotor, engine end down, in an arbor press on a flat steel plate.
  5. Press the new bearing (inner race only) onto the shaft to the recorded distance.
  6. Check the bearing seal for damage after installation.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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