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Cummins/Onan 3.6MKY / 4MKY — Rocker Arms, Push Rods and Cylinder Head Removal

Repair & overhaul

For the Cummins/Onan 3.6MKY / 4MKY, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 3.6MKY, Cummins/Onan 4MKY

Before you start

  • Warping can occur if the head is removed while hot; wait until the engine has cooled.

Procedure

  1. Remove the rocker arm mounting nuts, rocker arms and push rods.
  2. Remove the spark plug.
  3. Remove the cylinder head mounting bolts and pull off the cylinder head.
  4. Remove all carbon deposits from the cylinder head.
  5. Clean the cylinder block and head gasket mating area and install a new head gasket.
  6. Place the head in position and tighten bolts to 11 lb-ft (15 N-m) in the sequence shown, then to specified torque.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Initial 11 lb-ft (15 N-m)
  • Cylinder head bolts cold #1 and #6 12-16 FridayParts $159.99 lb-ft
  • #2 thru #5 31-37 lb-ft

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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