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Cummins/Onan 1750DQKB — Megger and PI Test

Testing & diagnosis · generator windings

For the Cummins/Onan 1750DQKB, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 1750DQKB, Cummins/Onan DQKB, Cummins/Onan DQKC

Before you start

  • Medium-voltage 601-15,000 volts present special hazards; windings must be dry before operation.

Procedure

  1. Perform the Generator Set Grounding Procedure.
  2. Remove electronics box cover; remove connector 10 from regulator output module.
  3. Disconnect AC control input leads (marked 5, 6, 7, 8) from generator output terminals.
  4. If RTD option installed, ground all six RTD temperature leads (18 leads total).
  5. Perform the Winding Resistance Test for the desired windings.
  6. Perform the Insulation Resistance and PI Test for the desired windings.
  7. If low readings, investigate and correct cause before returning to service; dry windings if moisture is the cause.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Megger voltage selection per Table 4-1
  • PI ratio of 2 or greater considered good

Full service-parts list: Cummins/Onan 1750DQKB →, Cummins/Onan DQKB →, Cummins/Onan DQKC →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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