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Caterpillar — Track Installation

Installation

From a Caterpillar service manual covering: Challenger 65, Challenger 70, Challenger 75, Challenger 85, Challenger 95. Check it applies to your exact model before use.

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Before you start

  • Care is needed or track damage can occur with the forks.
  • Skip to Alignment section after step 7; fittings stay in place until alignment is complete.

Procedure

  1. Reinstall the inside front idler using 2 positioning bolts; use a pilot pin.
  2. Position the track over the drivewheel, under the midroller, and up and over the inside front idler.
  3. Reinstall the outside front idler and torque bolts in a criss-cross sequence in 2 passes.
  4. Reconnect the detensioning hose if removed earlier.
  5. Start the machine, move the #1 lever to retract and tension the track; hold at least 30 seconds.
  6. Shut down and move the #1 implement lever to float briefly, then back to neutral.
  7. Disconnect the detensioning hose from the rear and the T fitting and the short hose between cylinders.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Front Idler Bolts: 52 ft-lbs (1st pass)
  • Front Idler Bolts: 848 ft-lbs (final pass)
  • Front Spindle Bolts: Standard Torque

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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