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Caterpillar — Startup Procedure

Installation · Caterpillar Digital Voltage Regulator (CDVR)

From a Caterpillar service manual — check it applies to your exact model before use.

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Before you start

  • The Cat Digital Voltage Regulator presents an electrical shock/electrocution hazard. This hazard will cause serious injury or death. Service by trained personnel only.
  • The terminals and heat sinks are live at hazardous voltages when power is applied and for up to 8 minutes after power is removed.

Procedure

  1. Connect the digital voltage regulator. Refer to Testing and Adjusting, "Wiring Diagrams" for a proper illustration. Follow notes and observe polarities.
  2. Apply battery power only to the regulator.
  3. Connect serial cable between CATV and PC. Start the CATV PC Software. Establish communication between the CATV and the PC.
  4. Verify that all of the parameters are properly adjusted for the application. Enter first configuration fields for System Configuration, Setting Adjustments, Control Gain Settings and Protections Setti
  5. Press the EEPROM button to save the settings in the CDVR.
  6. Start the engine. Make the final adjustments, as required.
  7. Press the EEPROM button to save the settings in the CATV.
  8. Record all settings.
  9. Press "Get From Unit" to verify that the settings were saved.
  10. Disable communications (if desired).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Soft Start Time (sec.) - for emergency applications, set to 2 seconds or less
  • Knee Frequency (Hz) - select a value that is 0.2 to 2 Hz below rated frequency
  • Slope 1 (V/Hz) - 2V per Hz suggested

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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