Caterpillar — Programmable Relay Control Module - Replace
Repair & overhaul · PRCM
From a Caterpillar service manual — check it applies to your exact model before use.
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Procedure
- Note the value for the hour meter, all engine setpoints, spare inputs and spare outputs from the old PRCM.
- Shut down the engine; remove the positive lead wire from the battery.
- Remove the harness connector from the PRCM; a 4 mm hex wrench is required.
- Mark all wires at the terminal strips and remove all wires from terminals and posts.
- Remove the six nuts that fasten the PRCM to the front panel; remove the PRCM.
- Place the new PRCM in the front panel; install and tighten the six nuts.
- Reconnect the harness connector and all wires; reconnect the positive lead wire to the battery.
- Reprogram the setpoints, the spare inputs/outputs and the hour meter using the original values.
Tools required
- 4 mm Hex Wrench Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.