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Caterpillar — Low Voltage - Troubleshoot

Testing & diagnosis · Cat Digital Voltage Regulator (CDVR)

From a Caterpillar service manual — check it applies to your exact model before use.

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Before you start

  • Electrical shock/electrocution hazard; service by trained personnel only.

Procedure

  1. Verify voltage adjustment is not set too low; adjust to correct set point.
  2. Verify under frequency set point (knee frequency) is not greater than generator frequency.
  3. Verify generator is running at rated speed.
  4. Determine if system is PMG powered or shunt powered.
  5. Check for correct input power to the voltage regulator per Electrical specification.
  6. Verify power potential transformer (if used) has correct turns ratio and correct output voltage.
  7. Verify sensing potential transformer (if used) has correct turns ratio and is operating correctly.
  8. Check whether low voltage is caused by droop mode with an inductive load.
  9. Replace the voltage regulator if prior steps do not correct the problem.

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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