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Caterpillar — Grouted Mounting Plate Method

Installation · Mounting plates

From a Caterpillar service manual covering: G3600, G3606, G3608, G3612, G3616. Check it applies to your exact model before use.

Applies to: Caterpillar G3606, Caterpillar G3608, Caterpillar G3612, Caterpillar G3616, Caterpillar G3606 engine, Caterpillar G3608 engine, Caterpillar G3612 engine, Caterpillar G3616 engine

Procedure

  1. Attach mounting plates to engine feet; set engine on base.
  2. Apply IE2254 lubricant to jack-up screws and turn until they touch base.
  3. Place sleeves around jack-up bolts and mounting bolts.
  4. Adjust jack-up bolts to level engine; perform cold coupler alignment and crankshaft endplay test.
  5. Build dam around each mounting plate for grout.
  6. Fill each dam with grout until 1/4 plate thickness is exposed.
  7. Allow grout to cure per manufacturer.
  8. Remove jack-up bolts and tighten mounting bolts to Table 7 torques.
  9. Start engine and perform hot alignment.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Mounting plate bolt torques per Table 7

Full service-parts list: Caterpillar G3608 →

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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