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Caterpillar — Generator Set Vibration - Test/Record

Maintenance

From a Caterpillar owner's manual covering: C3.3, C3.3 Rental Generator Set, C4.4, C4.4 Rental Generator Set, D4D1-Up, GLE1-Up, N3X1-UP, N4R1-Up, N4X1-Up, X3B1-UP, XYC1-Up, XYD1-Up. Check it applies to your exact model before use.

Applies to: Caterpillar C3.3, Caterpillar C4.4

Before you start

  • Vibration may cause coupling wear, loose fittings, fatigue, cracks and cracked insulation

Procedure

  1. Check for vibration damage on the coupling, generator bearings, stator output leads, protective sleeving, insulation and connections.
  2. Record a vibration plot when the generator set is installed.
  3. Update the vibration plot yearly, when the genset is moved and when the engine is overhauled.
  4. Record the vibration of the bearing at the generator bearing bracket.
  5. If vibration exceeds the EDS limits, check the alignment.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Refer to Data Sheet LEKQ4023 "Linear Vibration"

Full service-parts list: Caterpillar C3.3 →, Caterpillar C4.4 →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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