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Caterpillar — Fuel System - Prime (S/N X3B1-Up, XYC1-Up, XYD1-Up, N4R1-Up, N3X1-Up, N4X1-Up)

Maintenance

From a Caterpillar owner's manual covering: C3.3, C3.3 Rental Generator Set, C4.4, C4.4 Rental Generator Set, D4D1-Up, GLE1-Up, N3X1-UP, N4R1-Up, N4X1-Up, X3B1-UP, XYC1-Up, XYD1-Up. Check it applies to your exact model before use.

Applies to: Caterpillar C3.3, Caterpillar C4.4

Before you start

  • Do not crank the engine continuously for more than 30 seconds
  • Allow the starting motor to cool for two minutes before cranking again

Procedure

  1. Remove the cover for the fuel injectors.
  2. Turn the key switch to the RUN position for three minutes.
  3. Turn the key switch to the OFF position.
  4. Loosen the flare nuts (1) for the high pressure fuel lines on all fuel injectors.
  5. Operate the starting motor and crank the engine until the fuel is free of air.
  6. Tighten the flare nuts (1) to a torque of 30 N·m (22 lb ft).
  7. Operate the engine at low idle for a minimum of five minutes.

Specs & values

  • Flare nut torque 30 N·m (22 lb ft)

Full service-parts list: Caterpillar C3.3 →, Caterpillar C4.4 →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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