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Caterpillar — Final Removal of Detensioning Fittings and Excess Oil

Maintenance · Tension cylinder

From a Caterpillar service manual covering: Challenger 65, Challenger 70, Challenger 75, Challenger 85, Challenger 95. Check it applies to your exact model before use.

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Before you start

  • There may be residual pressure; remove the fitting slowly.
  • If this step is skipped, major oil seepage through the breather will occur.

Procedure

  1. Slowly remove the T fittings and straight fittings from the tensioner breather hole over a 5 gallon bucket.
  2. Use a suction gun to siphon approximately 1 Qt of oil out of the front of each tension cylinder.
  3. Clean and reinstall the breather.
  4. Reinstall the breather guard.
  5. Remove the tractor from the jack stands.
  6. Refill the air suspension if deflated to 65-90 psi (recommended 75 psi).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Siphon approximately 1 Qt of oil per cylinder
  • Air suspension 65-90 FridayParts $13.13 psi; recommended 75 psi

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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