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Caterpillar — Coupling Alignment

Adjustments

From a Caterpillar service manual covering: G3600, G3606, G3608, G3612, G3616. Check it applies to your exact model before use.

Applies to: Caterpillar G3606, Caterpillar G3608, Caterpillar G3612, Caterpillar G3616, Caterpillar G3606 engine, Caterpillar G3608 engine, Caterpillar G3612 engine, Caterpillar G3616 engine

Procedure

  1. Perform face runout and bore runout alignment using laser tool or dial indicators.
  2. Measure face runout at 12:00-6:00 and 3:00-9:00 positions.
  3. Measure bore runout.
  4. Results must be within coupler manufacturer's recommendation or Caterpillar tolerance.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Face runout tolerance ±0.178 mm
  • Bore runout tolerance ±0.127 mm

Full service-parts list: Caterpillar G3608 →

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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