Caterpillar — Control Valve Cleaning and Reassembly
A Caterpillar service procedure — check it applies to your exact model before use.
Browse Caterpillar generators & specs →
Before you start
- Be sure the control valve collar is installed with the longer sleeve area up. If installed upside down, engine damage may result
Procedure
- Wash the control valves with approved cleaning solvent.
- Push a wire into the hole in the base of the valve to the distance required to ensure the ball check is free.
- The ball should lift with light pressure on the wire.
- If the ball is stuck, replace the control valve.
- Dry the valve with compressed air and wipe clean with a paper towel.
- Thoroughly clean the control valve bore in the housing using clean paper towels.
- Reassemble parts reversing the removal procedure.
Tools required
- Wire
- Compressed air
- Approved cleaning solvent
Source: manual:015851D.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.