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Caterpillar — Breakaway Test Procedure

Testing & diagnosis · E/H actuator and breakaway switch

From a Caterpillar owner's manual — check it applies to your exact model before use.

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Before you start

  • Do not leave the breakaway switch pulled for more than two minutes during any of the steps.

Procedure

  1. Pull the breakaway switch on the trailer.
  2. Do not leave the breakaway switch pulled more than two minutes during any step.
  3. If unit runs and builds pressure, actuator is fine; check controller and tow vehicle wiring.
  4. If unit runs but will not build pressure, solenoid valve likely defective; return actuator for repair.
  5. If unit does not run, verify voltage between white and yellow wires is at least 12 volts.
  6. Voltage less than 12 volts means breakaway switch or wiring defective; greater than 12 volts means return unit for repair.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Voltage between white and yellow wires at least 12 volts

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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