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Caterpillar — Battery or Battery Cable - Inspect/Replace

Maintenance

From a Caterpillar owner's manual — check it applies to your exact model before use.

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Before you start

  • Batteries give off flammable fumes that can explode. Electrolyte is an acid and can cause personal injury if it contacts the skin or eyes.
  • Prevent sparks near the batteries. Sparks could cause vapors to explode.
  • Always wear protective glasses when working with batteries.
  • Always recycle a battery. Never discard a battery.

Procedure

  1. Turn the engine start switch key OFF. Turn all of the switches OFF.
  2. Turn the battery disconnect switch OFF. Remove the key.
  3. Disconnect the negative battery cable from the disconnect switch.
  4. Disconnect the negative battery cable at the battery.
  5. Disconnect the positive battery cable at the battery.
  6. Inspect the battery terminals for corrosion. Inspect the battery cables for wear or damage.
  7. Make any necessary repairs. If necessary, replace the battery cables or the battery.
  8. Connect the positive battery cable at the battery.
  9. Connect the negative battery cable at the battery.
  10. Connect the battery cable at the battery disconnect switch.
  11. Install the key and turn the battery disconnect switch ON.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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