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Caterpillar — Aftercooler Core - Clean/Test

Maintenance · Aftercooler core (3056 turbocharged)

From a Caterpillar operator's manual covering: 3054, 3054B, 3056. Check it applies to your exact model before use.

Applies to: Caterpillar 3054, Caterpillar 3056

Before you start

  • High caustic cleaner concentration can damage core
  • Wear protective face shield and clothing when using pressure air

Procedure

  1. Remove the core per Service Manual
  2. Turn core upside-down to remove debris
  3. Back flush core with Hydrosolv liquid cleaner (2-5% concentration, max 93C/200F)
  4. Steam clean core to remove residue and flush fins
  5. Remove any trapped debris
  6. Wash core with hot soapy water and rinse thoroughly with clean water
  7. Dry core with compressed air, directing air in reverse flow direction
  8. Maximum air pressure at nozzle must be less than 205 kPa (30 psi)
  9. Inspect core to ensure cleanliness
  10. Pressure test the core (shops servicing radiators can perform this)
  11. Repair core if necessary
  12. Install core per Service Manual

Tools required

  • Hydrosolv liquid cleaner (1U-5490 or 174-6854 - 19L/5 US gallon) Amazon
  • Steam cleaner Amazon
  • Compressed air system Amazon
  • Protective face shield Amazon
  • Protective clothing Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Use 2-5% cleaner concentration
  • Temperature up to 93C (200F)
  • Air pressure max 205 kPa (30 psi)

Full service-parts list: Caterpillar 3054 →, Caterpillar 3056 →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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